Digester temperature – to heat or to cool?
Maintaining an optimal digester temperature is a key aspect of maximizing biogas production and overall process efficiency in anaerobic digestion. Not only is temperature essential to maintain a healthy colony of bacteria, but it can reduce retention times and improve material circulation – thereby helping to increase the production capacity of the whole process.
In terms of temperature regime, anaerobic digestion can be divided into mesophilic or thermophilic systems. Mesophilic digesters are the most common type worldwide, and operate at between 95°F and 104°F, typically around 98.6°F. In contrast, thermophilic digesters operate at temperatures above 122°F, with shorter retention times but higher operating energy requirements and are therefore less common.
The methanogenic bacteria in the digester are very sensitive to temperature change, and thermal shocks will reduce the level of methane production. Therefore, it is essential to monitor digester temperature and retain the correct temperature window using heating in order to prevent reduced digester performance. Heating is also required to compensate for heat losses from the digester to the atmosphere and to compensate for the thermal loads which occur when new feedstock is added to the digester.
In some cases, cooling may also be required, for example where the feedstock coming into the digester comes from a higher temperature pre-treatment system such as a pasteurizer or hydrolysis tank. Cooling can also be required in regions with very high ambient temperatures.
Indirect heating (or cooling) based on heat exchangers involves taking sludge from the digester, pumping it through a heat exchanger, and then returning it to the digester at the required temperature. The heat exchanger control system considers variable heat loads from different feedstocks and seasonal changes in ambient temperature.
In most anaerobic digestion plants there are sources of existing heat which can be utilized, in particular heat from the combined heat and power (CHP) engine, which may otherwise be wasted. Using a heat exchanger, such as the HRS DTI Series, means that this source of heat can be utilized effectively thanks to their corrugated tube design which reduces fouling and blocking, resulting in long running time with high levels of heat transfer.
Conversely, where cooling is required, it can easily be supplied via a heat exchanger using a medium such as water, and where AD plants are located in regions with wide variations between winter and summer temperature, it may be that both heating and cooling is required. While such a situation will inevitably add complexity to the system design, it is also perfectly feasible to meet such a brief.
So, to return to the question posed in the title, whether you should be heating or cooling your digester – the answer is that it all depends on the actual temperatures you are faced with and the optimum operating temperature of your particular digester. The good news is that whether you need to heat or cool, corrugated tube heat exchangers represent the most energy efficient way to achieve this.