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Асептический розлив, упаковка и переработка лежат в основе современного производства многих современных продуктов питания, напитков и фармацевтических процессов. В настоящее время доступно большое количество эффективных и автономных машин для асептического розлива. Однако, при всем многообразии данных машин не всегда понимаются фактические принципы. Что приводит к неправильному подбору оборудования, которое может функционировать не должным образом. Толковый…

Теплообменники – это хорошо зарекомендовавшее себя оборудование для тепловой обработки различных жидкостей. Они применяются для широкого круга задач, таких как: пастеризация, стерилизация, нагрев или охлаждение. Перед проектированием теплообменника встают два основных вопроса: Первый – выбор наиболее оптимального типа теплообменника: пластинчатый, трубчатый, трубчатый со спиральной накаткой, скребковый и др. На выбор влияют различные факторы, в том…

HRS Heat Exchangers is supplying the pasteurisation technology for a new anaerobic digestion (AD) plant in the south of France, which, once operational, will convert more than 65,000 tonnes of abattoir and agricultural waste products into electricity, useful heat and a valuable biological fertiliser for use by local farmers. The plant is being developed for…

Предлагаемые компанией HRS пастеризаторы дают возможность управлять всеми стадиями тепловой обработки продукта (нагрев-выдержка-охлаждение), используя метод HTST, когда продукт подвергается высокотемпературному воздействию в течение короткого промежутка времени. Это высокоэффективный процесс, позволяющий провести качественную стерилизацию и гарантирующий получение желаемых характеристик продукта. При этом потери питательных свойств продукта минимальны. РАСЧЕТНЫЕ ПАРАМЕТРЫ Пример типичных параметров проектирования: Продукты Натуральные цитрусовые…

By Arnold Kleijn, Product Development Manager, HRS Heat Exchangers Thermal processing is an essential part of many production processes. Whether cooking, pasteurising or sterilising, or heating or cooling a range of products, it’s a safe bet that many manufacturers will be using a heat exchanger to carry out their thermal processing requirements. Yet, with such…

Did you know that Malaysia is one of the world’s largest producers of rubber, and synthetic nitrile rubber, gloves? This position has arisen thanks to Malaysia’s large scale production of rubber. The first rubber trees were planted in the early 1880’s by the British who imported Brazilian and Sri Lankan stock, with some help from…

By Arnold Kleijn, Product Development Manager, HRS Heat Exchangers Thermal processing is an essential part of food production. Whether cooking, pasteurising or sterilising, or heating or cooling a range of products, it’s a safe bet that most food producers will be using a heat exchanger to carry out their thermal processing requirements. Yet, with such…

By Matt Hale, International Sales Manager, HRS Heat Exchangers The ability to move products around during processing is an inherent need for most medium and large-scale food manufacturers. The exact requirements depend on many factors, including the nature of the product itself and the processes involved. However, they tend to fall into two types; those…

The scientific consensus on climate change is now well established. 2016 was the warmest year on record, and it is clear that in order to avoid the very worst effects of climate change, we need to use every available tool to decarbonise as many aspects of society as possible, from energy generation and transport, through…

By Matt Hale, International Sales Manager, HRS Heat Exchangers   With a few notable exceptions, such as new US president Donald Trump and our own Nigel Lawson, the scientific consensus on climate change is well established. As far back as 2004, 75%[1] of US scientific papers accepted the premise of human modification of the climate….

By Matt Hale, International Sales Manager, HRS Heat Exchangers   In the UK, the wastewater treatment sector has used both aerobic and anaerobic treatment for many years. It is therefore not surprising that when the Renewables Obligation (RO) was introduced in April 2002 (April 2005 in Northern Ireland), sewage sludge anaerobic digestion (AD) plants were…

A leading American dairy manufacturer selects HRS annular space heat exchangers to overcome several processing challenges within their existing processing line. HRS offered a compact single pass system incorporating triple tube technology, in place of the existing system, which was previously run in parallel lines. Designed to withstand high pressure operations, HRS AS Series hygienic…

HRS Heat Exchangers USA has recently been awarded an order to supply a bespoke hygienic pasteurisation system for a leading fruit processor. The efficient system incorporates 3-off HRS UNICUS Series reciprocating scraped surface heat exchangers, with the addition of an HRS BP Series piston pump. The patented HRS UNICUS Series is ideally placed for high…

Sustainability has never been higher on the agenda for food and drink companies than it is now. Not only does operating in an ethical and environmentally responsible way make sense for both planet and pocket, but it’s clear that this is what consumers want, too. Research from Globescan revealed that 92 percent of shoppers think…

Heat exchangers are a well established tool for the thermal processing of materials, such as cooking, pasteurisation and sterilisation, as well as heating or cooling a range of products.   When it comes to choosing the right heat exchanger for a particular situation, there is no substitute for professional advice, but you will have a…

After several months of hard work and dedication, we are pleased to officially announce the launch of our new website. With a bold new look and simplified navigation, the updated website is not only visually appealing, but also significantly more functional. Enhanced with a host of new features, the streamlined menus provide a more interactive…

Our focus on enabling customers to increase energy efficiency based on application engineering is a unique proposition. For food processing, HRS offers an additional advantage to processors with our state-of-the-art steriliser and filler systems to ensure a hygienic end product with superior shelf life. The advantage is provided to a vast client base applying the…

Whether to add pasteurisation to an anaerobic digestion plant can be a contentious topic in certain circles. While there are undoubtedly benefits, including compliance with the PAS 110 standard for digestate, many plant operators and those considering biogas project see pasteurisation as adding unnecessary cost and complexity to the process.   However, six years of…

When processing any kind of remotely viscous food product it is inevitable that a certain amount will adhere to surfaces, such as the inside of vessels and pipe work, or become left in equipment after processing. The potential value of this lost product can soon add up, especially when handling large quantities of viscous, valuable…

HRS Heat Exchangers are proud to announce our recent alliance with the recently launched  World Biogas Association (WBA). With a key focus on managing energy efficiently across the Anaerobic Digestion sector, HRS has partnered with the WBA as founder members to help the association to further develop growth and sustainability across the international AD community….

HRS Heat Exchangers are pleased to announce the launch of the new HRS MP Series Multi Tube Heat Exchanger; the HRS MP Series is the latest innovation from our Product Development Centre. Ideally placed for hygienic and industrial applications, the HRS MP Series is a complete stainless steel multi tube design with multiple passes on…

Traditionally scraped surface heat exchanger (SSHE) technology has been the preferred method selected by processing lines for heating and cooling viscous products. Triple tube corrugated tubular heat exchangers, commonly known as annular space heat exchangers (AS Series) can be utilised in many applications as pre-heaters or pre-coolers prior to the SSHE. The HRS AS Series…

Highlighting our established expertise within the pulp processing sector, HRS India has gained an impressive number of orders for our food evaporation systems. The combination of our technology partnership with key clients has played an integral role in securing new growth within India’s food market. Carefully tailored to meet the challenging requirements for fruit processing,…

HRS BP Series Piston Pump vs. Progressive Cavity Pumps Pumping inside a helical pump, progressive cavity pump or mono pump is based on a rotor and a stator. The rotor has a helical shape that turns inside a stator made of elastic material. The stator contains cavities in order to create chambers of product that…

Using patented technology designed and manufactured by HRS Heat Exchangers, the DCS is a superior and energy-efficient way of concentrating digestate. Q: What is your product/technology? The HRS Digestate Concentration System (DCS) reduces the volume of digestate while increasing its nutrient content, reusing water from the CHP engine and surplus heat from other parts of…

HRS India has successfully supplied Nagarjuna Fertilisers with a bespoke thermal transfer solution to overcome a challenging fertiliser production application in India. Nagarjuna Fertilisers are one of the most recognised agricultural brands in India and manufacture a broad range of speciality fertilisers to the farming sector. Energy efficiency in terms of quantum and cost is…

It is easy to see why anaerobic digestion (AD) has become such a popular technology in the food processing industry. Currently over 400 AD plants are generating more than 500 MW of energy – yet the potential for UK AD is as much as 80 TWh of methane (equivalent to 30% of the UK’s household…

It is easy to see why anaerobic digestion (AD) has become so popular with farmers across a range of sectors, from livestock and dairy production to vegetable growers. Currently over 400 AD plants are generating more than 500 MW of energy — yet the potential for UK AD is as much as 80 TWh of…

At the end of January Ofgem announced that more than 3 GW of renewable energy capacity had been accredited under the Feed-in Tariff (FIT) scheme in the UK. While solar photovoltaic projects accounted for more than 98% of the schemes, 135 anaerobic digestion (AD) plants accounted for 3.5% of the electricity generated*. While AD represents…

With biogas combustion heat tariffs under the Non-Domestic RHI between 2.2 and 7.5 p/kWth and heat from an LPG-fuelled boiler currently costing somewhere around 6.6 p/kWth, the price of heat is self-evident. With a typical gas engine producing half its output as usable heat, the heat produced by a 300 kWe engine could be worth…

Over the past 12 months, HRS India has paved the way to becoming the preferred choice amongst fruit pulp producers and exporters. Having shown great promise within the hygienic sector; HRS India has secured a string of impressive orders for their novel HRS Monobloc Steriliser; whilst creating further sales expansion across several new states to…

Anaerobic digestion (AD) produces many valuable and useful products, including biogas (which can then be turned into heat, electricity or biomethane gas) and digestate, a biofertiliser rich in nutrients and organic matter. However, many AD plants also produce incidental heat, which can be captured and used within the AD process or for other on-site operations….

Following the UK’s vote to leave the European Union, concerns have been raised about the wide-ranging impact faced by existing AD operators, the supply chain and future developers within the AD industry. Suffice to say the recent Brexit result didn’t dampen our fifth consecutive year at the annual UK AD & Biogas exhibition, held at…

Since the release of the HRS R Series Scraped Surfaced Heat Exchanger in 2013, HRS has enjoyed its largest global sales figures from Australia and New Zealand, and the numbers are on the rise. A large number of units sold have been to the manuka honey industry in New Zealand, where cooling of the extremely…

HRS has been selected by one of Australasia’s largest food manufacturers based in New Zealand for the supply of a continuous pasteuriser for their new factory producing fruit and vegetable puree. The compact solution, to be delivered and commissioned this year, is part of a multi-million dollar factory fit-out to drastically increase production while lessening…

HRS India has recently supplied aReactor Circulation Heater for a leading producer of oleochemical products, such as fatty acids, glycerine, esters, technical oils, specialty oleochemicals and biodiesel made from renewable raw materials through use of natural energy resources. The heat exchanger will be utilised as Critical Process Equipment (CPE) and will be applied in the…

HRS Heat Exchangers has provided an ultra-efficient combined steriliser for a leading fresh fruit processor for their premises in Murcia, Spain. The combined steriliser comprises of several key components and has been designed to process fruit puree and fruit particles in a totally sterile atmosphere. The aseptic system incorporates a deaeration system, principally designed to…

We are delighted to announce that HRS Heat Exchangers is among the 2016 Awards finalists at the UK AD & Biogas Industry Awards for a second consecutive year. Our innovative Digestate Concentration System (DCS) has been shortlisted for two awards at this prestigious event, where HRS joins four other companies in the category “Making The Most…

A heat exchanger is simply a device for transferring heat from one fluid or gas to another. Yet choosing the best-suited heat exchanger for a particular application is not that simple and requires the supplier to fully understand your process and products so that the solution delivers optimum performance throughout its working life. With 35…

To build on the success of trials conducted on our scraped surface heat exchanger technology, HRS has now increased our capabilities to run product trials on our unique BP Series piston pump for clients in Australia and New Zealand. The recipe is the same; with a try, before you buy€™ option for clients who are…

HRS Heat Exchangers has provided a leading Spanish fruit and vegetable processor with an aseptic steriliser for a fruit concentrate application.  A leader in processing and treatment of seasonal fruits, citric fruits and vegetables, selected HRS for the design, manufacture and installation of the complete sterilisation unit. The plant, which consists of several fully skid mounted…

Alimentos Profusa, a Mexican fruit and vegetable processor approached HRS to design an aseptic thermal processing system to treat caramel syrup and fruit bases. HRS submitted two proposals based upon their scraped surface heat exchanger technologies, the HRS UNICUS and R Series. The HRS R series was selected as the optimum solution due to the…

On 11th April, the President of Murcia, Pedro Antonio Sánchez, attended an inauguration ceremony for the Kernel Export biogas plant installed in Los Alcázares, Murcia (Spain). The President praised the significance of the efficient biogas plant and commented: «Kernel Export is a modern company that has grown within the traditional agricultural sector and has become…

As a relatively stable Newtonian fluid, liquid milk presents few handling challenges, something which has resulted in the use of simple plate-type heat exchangers in the majority of dairies. However, other dairy products, such as yoghurt, butter, curds and cheese can all vary according to temperature and, if handled incorrectly, may have their key textural…